Osprey Integrity operates in environments where performance is measured in time, risk, and cost.
The insights shared here are drawn directly from field execution, where inspection methods, technologies, and data strategies are applied under real operational constraints.
Each example reflects a consistent objective: reducing downtime, mitigating exposure, and delivering decision-ready intelligence.
Preferred Technology Partner:
Inspection data has the greatest value when it drives action. Through our partnership with Unbounded Thinking, Osprey transforms complex inspection and asset data into dynamic visual experiences that reveal trends, highlight opportunities, and support better operational decisions.
Scope: Internal inspection of burner tips and refractory tiles across 9 reformer cells.
Constraint: Large scaffold build (~50’ x 30’) required for manual visual inspection.
Drone visual inspection with integrated LiDAR completed in 5 hours.
Impact:
Scope: Internal inspection following the detection of oversized ore to assess potential damage.
Constraint: Shutdown, isolation, and confined space entry (18–24 hours to return to service).
Rapid-response drone inspection completed without shutdown or confined space entry.
Impact:
Scope: UT inspection of internal steel liner across a 300 ft stack and bottom cone.
Constraint: Scaffold access in a condemned zone or potential facility shutdown.
Drone-based UT inspection executed entirely from outside the no-go zone, including expanded high-density measurements.
Impact:
Scope: Visual, thermal, and UT inspections for regulatory compliance.
Drone-based visual, infrared, and high-temperature UT inspections were conducted while assets remained in service.
Impact:
Across each deployment, the pattern is consistent:
This is the result of combining the right access method, disciplined execution, and structured, actionable data.
These results reflect what happens when inspection is executed with that objective in mind.
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